The diagnostics for your line
The more complex a plant is, the more important it is to have a reliable production data acquisition and analysis system. It is crucial that even short malfunctions – also known as microstops – can be explicitly assigned to the machine causing them and can be evaluated. Relevant production key figures can be lost if data is acquired not at all or only manually. SitePilot Line Diagnostics, our production data acquisition, and analysis system can clearly display weak points and bottlenecks in your filling line in real-time and optimize them in a targeted manner. Downtimes are reduced, and your plant can be operated cost-efficiently and at maximum capacity.
Relevant production data always available
The following data are centrally acquired and edited by the system:
A state-of-the-art software solution
Since the first version of Line Diagnostics, the system has been continually design-enhanced and supplemented by new modules. The following modules were included right from the start:
A continually design-enhanced system
During the course of continual design enhancement, Line Diagnostics has been expanded to include additional modules, with concomitant added value for the client:
Failure Analysis Board
The Failure Analysis Board enables clients to perform selective weak-point analysis of a line’s machines. With the edited information, each machine in the line can be analyzed for malfunction-susceptibility and availability. The analysis can be based on user-selectable time periods, so that specific situations in the line’s operation can be selectively viewed. For the analyses, various key figures are available, on the basis of which starting points for ensuring higher availability of the machine can be derived. High and low-performers can be very quickly identified by color-coding of the key figures displayed. Various dashboards are available for purposes of evaluation.
The Order Management Module provides easy order management and order-referenced display of information and key figures for evaluating production performance on the basis of a line’s reference machine. All information and key figures are imaged on the basis of production orders manually created and started at the reference machine. For creating, managing, executing and observing the orders, user-friendly web-based interfaces are provided. For retrospective calculation of raw materials and supplies consumed, parts lists can be kept for the individual articles involved. Consumption figures are calculated automatically upon completion of the order. For the evaluation of ongoing and already-completed orders an order report with all relevant key figures is available.
Updates and upgrades possible at any time
Line Diagnostics is being continually design-enhanced so that we can always offer you an up-to-date, optimal solution for long-term efficacy.
If you want regular updates or upgrades, the system can be coupled to a maintenance and support agreement, ensuring that your software is always automatically state-of-the-art. If necessary, you can get in touch with our knowledgeable experts at Process and Data.
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